AME Systems is a privately owned Australian designer, manufacturer and integrator of customised, high-complexity electrical wiring harnesses, electrical systems and electromechanical assemblies. Established in 1976, the company has more than five decades of experience supporting customers requiring reliable, technically compliant and production-ready electrical solutions
AME Systems employs more than 350 people across its Australian and Malaysian operations. Its Australian head office and primary manufacturing operations are located in Ararat, Victoria, supported by a Melbourne operation and manufacturing capacity in Ipoh, Malaysia. Recent company materials identify six operating sites, comprising three in Australia and three in Malaysia.
AME Systems provides a complete service from initial design input and prototyping through to engineering, tooling, procurement, manufacture, testing, delivery and aftermarket support. Its principal products include customised wiring harnesses, complex cable assemblies, battery and radio-frequency cables, electrical control boxes, dashboard assemblies, lamp assemblies, tooling and associated electromechanical assemblies.
The company serves technically demanding, quality-critical and regulated industries, including:
Defence
Aerospace
Heavy vehicles and transport
Rail
Agriculture
Buses and coaches
Special-purpose and emergency vehicles
Medical equipment and vehicles
Industrial machinery and equipment
For the defence and aerospace markets, AME Systems specialises in low-to-medium-volume, high-complexity programs where configuration control, quality, traceability, testing, delivery certainty and long-term product support are critical. The business operates certified systems covering aerospace quality, general quality management and information security.
Customised solutions for vehicle and machinery harness requirements
One on one design support from concept to completion
Electrical and mechanical design, assembly and integration
Research, development and rapid prototyping
Tooling design and manufacture
Highly complex harness assemblies including, but not limited to RF, fiber optic, signal, battery cables and overmolding
Cable solutions including control boxes, and electrical enclosures
High Potential Testing ensuring insulation integrity, no shorts and compliance to standards
Over 90,000 wires cut and 70,000 terminals crimped each week
Global Capacity – Australia and Malaysia
Cable Laser Stripper and Marking to Aerospace and Defence stringent standard
We are an 100% Australian privately owned designer, manufacturer and integrator of highly complex electrical wiring harness systems and assemblies. We specialise in customised electrical solutions for heavy transport, aerospace, defence, rail, agriculture, special purpose vehicles and machinery.
We offer a full service and support from design to delivery, and after-market sales. Our expertise spans 50 years, with a long history of leadership and success in the electrical harness industry. As leaders in our industry, we continue to invest in the latest technology and staff capability to offer world class electrical harness design and manufacturing services.
* Solutions that can be designed and adapted for almost any vehicle or machinery harness requirements.
AEROSPACE & DEFENCE:
Rheinmetall Defence Australia
Boeing Defence
Thales Australia
Northrop Grumman - USA
Hanwha Defence Australia
HEAVY VEHICLE :
Kenworth Trucks Australia
Volgren Australia
RAIL:
Alstom
Cummins Australia
AGRICULTURE:
Goldacres
SPECIAL PURPOSE:
Bucher Municipal
Caterpillar
AS9100 Rev D Aerospace Quality Certified
ISO 9001 Quality Management Certified
ISO027001 Cyber Security Certified
DISP Entry Level Certified
Counterfeit Material and Foreign Object Detection Procedures
ISO Class 7 Certified Clean Room
Cable / Wire Laser Marking capability to Aerospace and Defence standards
Dedicated Fibre optic cable manufacturing capabilities
Globally Approved to Northrop Grumman and Bosch wiring harness manufacturing standards
400+ highly skilled staff
$5 million over 5 years invested in latest wire processing technology